PROFILEMASTER® SPS 200 / 400 / 8000 pages

Zumboch

SWISS PRIME MEASURING SINCE 1957

Vision System for In-line Profile

Measurement of Hot Rolled Billets,

Heavy Profiles, Pipe.

PROFILEMASTER® SPS 200 / 400 / 800

Profile Measurement

Dimensional and shape tolerances for billets,

tubes and profiles are becoming increasingly

tight. Furthermore, the market demands to detect

surface faults such as convex or concave zones, the

possibility to monitor radii and angle tolerances.

Advantages of Light Section Technique

Complete profile shapes can be measured by

the high precision laser light section technique.

Dimensions with tight tolerances such as width,

thickness, diagonals etc. as well as radii and angles,

can be monitored.

Highly Accurate and Reliable System

Based on long experience with STEELMASTER

gauges and with PROFILEMASTER* systems for

precision profiles, ZUMBACH has developed the SPS

200/400/800 models based on the latest "light cut"

technology with laser contouring and CMOS matrix

cameras.

A wide product line of PROFILEMASTER* models is also

available for any kind of materials, such as plastics,

rubber etc.

The processing and operator interface is performed

by an industrial PC with a highly developed software.

The operating system is Windows XP embedded for

operation without hard disc. This makes the system

simple, reliable and crash proof.

The software features in addition to the standard

functions for profile measurement, geometry

and arithmetic also a special mode especially for

round products, offering the precise measurement

of roundness and polygonality (EPM* and FPS*

functions for 3-roll technology).

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* Parameters for EPM = Enhanced Profile Measurement

* Parameters for FPS = Full Profile Synthesis

Average Diameter

Maximum Diameter

num Diameter

Cvality

Pu3 Cvalit:,-

Ovality Percentage

indness

Out of Roundness

Roundness Deviation

UCa [MIN CIRCUM.f

MICI [MAXINSCR]

Diameter

Area

Weight

AVG PP]

MAX [DP]

[DP]

OVAL [DP]

OVAL MAX [DP I 0]

(DVAL. WOi)l2

ECCfDPl

GAP [DP]

TOUCH [DP]

LHS [DP]

RHSPP|

~ ' 3' -IIGLE_

PROFILEMASTER* SPS 800-S8

Advantages - Main Features

• With 4 up to 8 cameras which can be equipped modularly,

any shape can be captured and measured

• Real time monitoring of complex profiles

• Special mode for roundness/polygonality of rounds

• Shape fault detection (SFD) thanks to high sampling rate

• High sampling rate of 500/second

• Compilation of a 3D model thanks to high sampling rate

• Highly accurate measurements

• Detects process problems in an early stage

• Reliable operation at harsh mill conditions

upto 1200°C(2192°F)*

• Simple cleaning, short maintenance

• Logging of all production data for QC department

• Networking capability with a higher level system

• Makes post production measurements irrelevant

* Models without heat protection and cooling devices are also

available for cold applications such as QC stations.