Pressure Drop Requirements For Plate Heat Exchangers Technical Article0 pages
The
nnnnPRESSURE DROP
nnnnPlate heat exchangers (PHE) contribute to considerable
nnnnenergy savings both upstream and downstream
nnnnin many different hydrocarbon processes,
nnnnbut whatever the application, there is one
nnnncharacteristic that they nearly all share. Any
nnnntechnical meeting between a process
nnnnengineer and a heat exchange design
nnnnspecialist is likely to involve a discussion
nnnnabout the value of the pressure drop
nnnnacross the heat exchanger. Process
nnnnengineers prefer to keep the pressure
nnnndrop as low as possible to reduce
nnnnpumping cost and maintain the right
nnnnsuction pressure downstream of the
nnnnheat exchanger, while heat exchanger
nnnndesigners aim to provide a solution that
nnnnminimises future operating problems and heat
nnnntransfer area and that is often only achievable with
nnnna relatively high pressure drop.
nnnnThe heat transfer requirements clearly have to be met
nnnnin the design of any PHE and the way this is done depends
nnnnon the relative importance placed on cost, physical size
nnnnand pressure drop. By forcing the fluids through the heat
nnnnr
nnnnexchanger at higher flow rates, the overall heat transfer
nnnncoefficient (U value) might be increased, but this also results
nnnnin a higher pressure drop through the heat exchanger
nnnnand correspondingly higher pumping costs. If the
nnnnsurface area of the heat exchanger is increased
nnnnthe U value and hence the pressure drop
nnnndoes not need to be so high; however,
nnnnthere may be limitations on the physical
nnnnsize that can be accommodated and a
nnnnlarger physical size results in a higher
nnnncost for the heat exchanger.
nnnnRelation between heat
nnnntransfer and pressure
nnnndrop
nnnnReynolds' analogy is based on similarities
nnnnbetween heat transfer and fluid friction (which
nnnncauses the pressure drop). The simple analogy
nnnnis correct only for fluids with Prandtl numbers equal to
nnnnone. The Prandtl number expresses the relative magnitude
nnnnof diffusion of momentum and heat in the fluid and thus
nnnna Prandtl number of one is an assumption that the heat
nnnnand momentum are transported at the same rate. This
nnnnwww.hydrocarbonengineering.com
nnnnReprinted from February2009 HYDROCARBOh ENGINEERING
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